I'll dup my post here:
WOW is all I have to say really.
I pulled Betty's engine. You know...the first time was soooooooooo exciting for me back in '07. This time was more like a chore.
ANYWAY. What I found surprised me. The generator bearings were not making the noise. The 36mm fan nut was not loose. But the fan itself was loose. In the mid-day sunshine as i wiggled the fan still in the shroud with 36mm bolt attached I saw there was a crack 3/4 of the way around the center of the fan.
When I removed the 36mm bolt and pulled the fan it came out in two pieces. I am sure I was only a few miles away from a tow truck call. Not sure how it held up so long.
Heed Beetles post. Never ignore a problem. I like that I had a warning. Betty always seems to warn me of trouble and always gets me home.
There is my story. Gonna order a fan...and a generator (why not) today. The "if it ain't broke don't fix it" does not apply to VW parts that require the engine be pulled.